Product Code Database
Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.
Domestically, water is traditionally heated in vessels known as water heaters, kettles, cauldrons, pots, or coppers. These metal vessels that heat a batch of water do not produce a continual supply of heated water at a preset temperature. Rarely, hot water occurs naturally, usually from natural . The temperature varies with the consumption rate, becoming cooler as flow increases.
Appliances that provide a continual supply of hot water are called water heaters, hot water heaters, hot water tanks, , , geysers (Southern Africa and the Arab world), or calorifiers. These names depend on region, and whether they heat Drinking water or non-potable water, are in domestic or industrial use, and their energy source. In Home installations, potable water heated for uses other than space heating is also called domestic hot water ( DHW).
Fossil fuels (natural gas, liquefied petroleum gas, fuel oil), or are commonly used for heating water. These may be consumed directly or may produce electricity that, in turn, heats water. Electricity to heat water may also come from any other electrical source, such as nuclear power or renewable energy. Alternative energy such as Solar power, heat pumps, hot water heat recycling, and geothermal heating can also heat water, often in combination with backup systems powered by fossil fuels or electricity.
Densely populated urban areas of some countries provide district heating of hot water. This is especially the case in Scandinavia, Finland and Poland. District heating systems supply energy for water heating and space heating from cogeneration such as , central heat pumps, waste heat from industries, geothermal heating, and central solar heating. Actual heating of tap water is performed in heat exchangers at the consumers' premises. Generally the consumer has no in-building backup system as redundancy is usually significant on the district heating supply side.
Today, in the United States, domestic hot water used in homes is most commonly heated with natural gas, electric resistance, or a heat pump. Electric heat pump water heaters are significantly more efficient than electric resistance water heaters, but also more expensive to purchase. Some energy utilities offer their customers funding to help offset the higher first cost of energy efficient water heaters.
This is a popular arrangement where higher flow rates are required for limited periods. Water is heated in a pressure vessel that can withstand a fluid pressure close to that of the incoming mains supply. A pressure reducing valve is sometimes employed to limit the pressure to a safe level for the vessel. In North America, these vessels are called hot water tanks, and may incorporate an electrical resistance heater, a heat pump, or a gas or oil burner that heats water directly.
Where hot-water space heating boilers are installed, domestic hot water cylinders are usually heated indirectly by primary water from the boiler, or by an electric immersion heater (often as backup to the boiler). In the UK these vessels are called indirect cylinders and direct cylinders, respectively. Additionally, if these cylinders form part of a sealed system, providing mains-pressure hot water, they are known as unvented cylinders. In the US, when connected to a boiler, they are called indirect-fired water heaters.
Compared to tankless heaters, storage water heaters have the advantage of using energy (gas or electricity) at a relatively slow rate, storing the heat for later use. The disadvantage is that over time, heat escapes through the tank wall and the water cools down, activating the heating system to heat the water back up, so investing in a tank with better insulation improves this standby efficiency. Additionally, when heavy use exhausts the hot water, there is a significant delay before hot water is available again. Larger tanks tend to provide hot water with less temperature fluctuation at moderate flow rates.
Volume storage water heaters in the United States and New Zealand are typically vertical cylindrical tanks, usually standing on the floor, a 'cylinder tray' or on a platform raised a short distance above the floor. Volume storage water heaters in Spain are typically horizontal. In India, they are mainly vertical. In apartments they can be mounted in the ceiling space over laundry-utility rooms. In Australia, gas and electric outdoor tank heaters have mainly been used (with high temperatures to increase effective capacity), but solar roof tanks are becoming fashionable.
Tiny point-of-use (POU) electric storage water heaters with capacities ranging from 832 L (26 gallons) are made for installation in kitchen and bath cabinets or on the wall above a sink. They typically use low power , about 1 kW to 1.5 kW, and can provide hot water long enough for hand washing, or, if plumbed into an existing hot water line, until hot water arrives from a remote high capacity water heater. They may be used when retrofitting a building with hot water plumbing is too costly or impractical. Since they maintain water temperature thermostatically, they can only supply a continuous flow of hot water at extremely low flow rates, unlike high-capacity tankless heaters.
In tropical countries like Singapore and India, a storage water heater may vary from 10 L to 35 L. Smaller water heaters are sufficient, as ambient weather temperatures and incoming water temperature are moderate. The Coldest regions in India like Kashmir, people are mostly dependent on the storage type electric water heaters. Mostly 50L or 75L Storage type electric water heaters are connected to overhead water source.
Tankless heaters may be installed throughout a household at more than one point-of-use (POU), far from a central water heater, or larger centralized models may still be used to provide all the hot water requirements for an entire house. The main advantages of tankless water heaters are a plentiful continuous flow of hot water (as compared to a limited flow of continuously heated hot water from conventional tank water heaters), and potential energy savings under some conditions. The main disadvantage is their much higher initial costs; a US study in Minnesota reported a 20- to 40-year payback for the tankless water heaters. In a comparison to a less efficient natural gas fired hot water tank, on-demand natural gas will cost 30% more over its useful life.
Stand-alone appliances for quickly heating water for domestic usage are known in North America as tankless or on demand water heaters. In some places, they are called multipoint heaters, geysers or ascots. In Australia and New Zealand they are called instantaneous hot water units. In Argentina they are called calefones. In that country calefones use gas instead of electricity, although gas powered tankless water heaters can also be found in other countries. A similar wood-fired appliance was known as the chip heater.
A common arrangement where hot-water space heating is employed is for a boiler also to heat Drinking water, providing a continuous supply of hot water without extra equipment. Appliances that can supply both space-heating and domestic hot water are called combination (or combi) boilers. Though on-demand heaters provide a continuous supply of domestic hot water, the rate at which they can produce it is limited by the thermodynamics of heating water from the available fuel supplies.
The most basic solar thermal models are the direct-gain type, in which the potable water is directly sent into the collector. Many such systems are said to use integrated collector storage (ICS), as direct-gain systems typically have storage integrated within the collector. Heating water directly is inherently more efficient than heating it indirectly via heat exchangers, but such systems offer very limited freeze protection (if any), can easily heat water to temperatures unsafe for domestic use, and ICS systems suffer from severe heat loss on cold nights and cold, cloudy days.
By contrast, indirect or closed-loop systems do not allow potable water through the panels, but rather pump a heat transfer fluid (either water or a water/antifreeze mix) through the panels. After collecting heat in the panels, the heat transfer fluid flows through a heat exchanger, transferring its heat to the potable hot water. When the panels are cooler than the storage tank or when the storage tank has already reached its maximum temperature, the controller in closed-loop systems stops the circulation pumps. In a drainback system, the water drains into a storage tank contained in conditioned or semi-conditioned space, protected from freezing temperatures. With antifreeze systems, however, the pump must be run if the panel temperature gets too hot (to prevent degradation of the antifreeze) or too cold (to prevent the water/antifreeze mixture from freezing.)
Flat panel collectors are typically used in closed-loop systems. Flat panels, which often resemble skylights, are the most durable type of collector, and they also have the best performance for systems designed for temperatures within of ambient temperature. Flat panels are regularly used in both pure water and antifreeze systems.
Another type of solar collector is the evacuated tube collector, which are intended for cold climates that do not experience severe hail and/or applications where high temperatures are needed (i.e., over ). Placed in a rack, evacuated tube collectors form a row of glass tubes, each containing absorption fins attached to a central heat-conducting rod (copper or condensation-driven). The evacuated description refers to the vacuum created in the glass tubes during the manufacturing process, which results in very low heat loss and lets evacuated tube systems achieve extreme temperatures, far in excess of water's boiling point.
In traditional plumbing in the UK, the space-heating boiler is set up to heat a separate hot water cylinder or water heater for potable hot water. Such water heaters are often fitted with an auxiliary electrical immersion heater for use if the boiler is out of action for a time. Heat from the space-heating boiler is transferred to the water heater vessel/container by means of a heat exchanger, and the boiler operates at a higher temperature than the potable hot water supply. Most potable water heaters in North America are completely separate from the space heating units, due to the popularity of HVAC/forced air systems in North America.
Residential combustion water heaters manufactured since 2003 in the United States have been redesigned to resist ignition of flammable vapors and incorporate a thermal cutoff switch, per ANSI Z21.10.1. The first feature attempts to prevent vapors from flammable liquids and gases in the vicinity of the heater from being ignited and thus causing a house fire or explosion. The second feature prevents tank overheating due to unusual combustion conditions. These safety requirements were made in response to homeowners storing, or spilling, gasoline or other flammable liquids near their water heaters and causing fires. Since most of the new designs incorporate some type of flame arrestor screen, they require monitoring to make sure they do not become clogged with lint or dust, reducing the availability of air for combustion. If the flame arrestor becomes clogged, the thermal cutoff may act to shut down the heater.
A wetback stove (NZ), wetback heater (NZ), or back boiler (UK), is a simple household secondary water heater using incidental heat. It typically consists of a hot water pipe running behind a fireplace or stove (rather than hot water storage), and has no facility to limit the heating. Modern wetbacks may run the pipe in a more sophisticated design to assist heat-exchange. These designs are being forced out by government efficiency regulations that do not count the energy used to heat water as 'efficiently' used.
Maughn's invention influenced the work of a Norwegian mechanical engineer named Edwin Ruud. The first automatic, storage tank-type gas water heater was invented around 1889 by Ruud after he immigrated to Pittsburgh, Pennsylvania (US). The Ruud Manufacturing Company, still in existence today, made many advancements in tank-type and tankless water heater design and operation.
Natural gas is often measured by volume or heat content. Common units of measurement by volume are cubic metre or cubic feet at standard conditions or by heat content in , British thermal units (BTU) or therm, which is equal to 100,000 BTU. A BTU is the energy required to raise one pound of water by one degree Fahrenheit. A US gallon of water weighs . To raise of water from to at 90% efficiency requires . A heater, as might exist in a tankless heater, would take about 15 minutes to do this. At $1 per therm, the cost of the gas would be about 40 cents. In comparison, a typical tank electric water heater has a heating element, which at 100% efficient results in a heating time of about 2.34 hours. At $0.16/kWh the electricity would cost $1.68.
Energy efficiencies of water heaters in residential use can vary greatly, particularly depending on manufacturer and model. However, electric heaters tend to be slightly more efficient (not counting power station losses) with recovery efficiency (how efficiently energy transfers to the water) reaching about 98%. Gas-fired heaters have maximum recovery efficiencies of only about 8294% (the remaining heat is lost with the flue gasses). Overall can be as low as 80% for electric and 50% for gas systems. Natural gas and propane tank water heaters with energy factors of 62% or greater, as well as electric tank water heaters with energy factors of 93% or greater, are considered high-efficiency units. Energy Star-qualified natural gas and propane tank water heaters (as of September 2010) have energy factors of 67% or higher, which is usually achieved using an intermittent pilot together with an automatic flue damper, baffle blowers, or power venting.
Direct electric resistance tank water heaters are not included in the Energy Star program; however, the Energy Star program does include electric heat pump units with energy factors of 200% or higher. Tankless gas water heaters (as of 2015) must have an energy factor of 90% or higher for Energy Star qualification. Since electricity production in thermal plants has efficiency levels ranging from only 15% to slightly over 55% (combined cycle gas turbine), with around 40% typical for thermal power stations, direct resistance electric water heating may be the least energy efficient option.
However, use of a heat pump can make electric water heaters much more energy efficient and lead to a decrease in carbon dioxide emissions, even more so if a low carbon source of electricity is used. Using district heating utilizing waste heat from Cogeneration and other industries to heat residences and hot water gives an increased overall efficiency, removing the need for burning fossil fuel or using high energy value electricity to produce heat in the individual home.
Fundamentally, it takes a great deal of energy to heat water, as one may experience when waiting to boil a gallon of water on a stove. For this reason, tankless on-demand water heaters require a powerful energy source. A standard 120V, 15-ampere rated wall electric outlet, by comparison, only sources enough power to warm a disappointingly small amount of water: about per minute at temperature elevation.
The energy used by an electric water heater can be reduced by as much as 18% through optimal schedule and temperature control that is based on knowledge of the usage pattern.M.J. Booysen, J.A.A. Engelbrecht, M.J. Ritchie, M. Apperley, A.H. Cloete, "How much energy can optimal control of domestic water heating save?", Energy for Sustainable development, Vol 51
Under the 2015 standard, for the first time, storage water heaters with capacities of 55 US gallons or larger now face stricter efficiency requirements than those of 50 US gallons or less. Under the pre-2015 standard, a gas storage water heater with a nominal input of or less was able to have an energy factor as low as 53%, while under the 2015 standard, the minimum energy factor for a 75-US-gallon gas storage tank water heater is now 74%, which can only be achieved by using condensing technology. Storage water heaters with a nominal input of or greater are not currently affected by these requirements, since energy factor is not defined for such units. An electric storage tank water heater was able to have a minimum energy factor of 86% under the pre-2015 standard, while under the 2015 standard, the minimum energy factor for an 80-gallon electric storage tank water heater is now 197%, which is only possible with heat pump technology. This rating measures efficiency at the point of use.
Depending on how electricity is generated, overall efficiency may be much lower. For example, in a traditional coal plant, only about 30–35% of the energy in the coal ends up as electricity on the other end of the generator. Losses on the electrical grid (including line losses and voltage transformation losses) reduce electrical efficiency further. According to data from the Energy Information Administration, transmission and distribution losses in 2005 consumed 6.1% of net generation. In contrast, 90% of natural gas's energy value is
delivered to the consumer. (In neither case is the energy expended exploring, developing and extracting coal or natural gas resources included in the quoted efficiency numbers.) Gas tankless water heaters shall have an energy factor of 82% or greater under the 2015 standards, which corresponds to the pre-2015 Energy Star standard.
In 2022 the Department of Energy proposed rules that would take effect in 2026 and would effectively eliminate inefficient non-condensing gas water heaters in commercial buildings. Non-condensing models waste heat, while condensing models capture and used otherwise lost energy. The change will reduce emissions by 38 million tons of carbon dioxide over 30 years and reduce buildings' energy costs.
If a gas or propane fired water heater is installed in a garage or basement, many plumbing codes require that it be elevated at least above the floor to reduce the potential for fire or explosion due to spillage or leakage of combustible liquids in the garage. Furthermore, certain local codes mandate that tank-type heaters in new and retrofit installations must be secured to an adjacent wall by a strap or anchor to prevent tipping over and breaking the water and gas pipes in the event of an earthquake.
For older houses where the water heater is part of the space heating boiler, and plumbing codes allow, some plumbers install an automatic gas shutoff (such as the "Watts 210") in addition to a TPR valve. When the device senses that the temperature reaches , it shuts off the gas supply and prevents further heating. In addition, an expansion tank or exterior pressure relief valve must be installed to prevent pressure buildup in the plumbing from rupturing pipes, valves, or the water heater.
A tempering valve mixes enough cold water with the hot water from the heater to keep the outgoing water temperature fixed at a more moderate temperature, often set to . Without a tempering valve, reduction of the water heater's setpoint temperature is the most direct way to reduce scalding. However, for sanitation, hot water is needed at a temperature that can cause scalding. This may be accomplished by using a supplemental heater in an appliance that requires hotter water.
Most residential dishwashing machines, for example, include an internal electric heating element for increasing the water temperature above that provided by a domestic water heater.
If there is a dishwasher without a booster heater, it may require a water temperature within a range of for optimum cleaning, but tempering valves set to no more than can be applied to faucets to avoid scalding. Tank temperatures above may produce limescale deposits, which could later harbor bacteria, in the water tank. Higher temperatures may also increase etching of glassware in the dishwasher.
Tank thermostats are not a reliable guide to the internal temperature of the tank. Gas-fired water tanks may have no temperature calibration shown. An electric thermostat shows the temperature at the elevation of the thermostat, but water lower in the tank can be considerably cooler. An outlet thermometer is a better indication of water temperature.Donald R. Wulfinghoff Energy Efficiency ManualEnergy Institute Press, 1999 pages 458–460
In the renewable energy industry (solar and heat pumps, in particular) the conflict between daily thermal Legionella control and high temperatures, which may drop system performance, is subject to heated debate. In a paper seeking a green exemption from normal Legionellosis safety standards, Europe's top CEN solar thermal technical committee TC 312 asserts that a 50% fall in performance would occur if solar water heating systems were heated to the base daily. However some Solar Simulator analysis work using Polysun 5 suggests that an 11% energy penalty is a more likely figure. Whatever the context, both energy efficiency and scalding safety requirements push in the direction of considerably lower water temperatures than the legionella pasteurization temperature of around .
Legionella pneumophila has been detected at the point of use downstream from horizontally mounted electric water heaters with volumes of 150 liters.
W. Stone, T.M. Louw, G. Gakingo, M.J. Nieuwoudt, M.J. Booysen, "A potential source of undiagnosed Legionellosis: Legionella growth in domestic water heating systems in South Africa", Energy for Sustainable development, Vol 49
However, legionella can be safely and easily controlled with good design and engineering protocols. For instance raising the temperature of water heaters once a day or even once every few days to at the coldest part of the water heater for 30 minutes effectively controls legionella. In all cases and in particular energy efficient applications, Legionnaires' disease is more often than not the result of engineering design issues that do not take into consideration the impact of stratification or low flow.
It is also possible to control Legionella risks by chemical treatment of the water. This technique allows lower water temperatures to be maintained in the pipework without the associated Legionella risk. The benefit of lower pipe temperatures is that the heat loss rate is reduced and thus the energy consumption is reduced.
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US minimum requirements
On April 16, 2015, as part of the National Appliance Energy Conservation Act (NAECA), new minimum standards for efficiency of residential water heaters set by the United States Department of Energy went into effect. All new gas storage tank water heaters with capacities smaller than sold in the United States in 2015 or later shall have an energy factor of at least 60% (for 50-US-gallon units, higher for smaller units), increased from the pre-2015 minimum standard of 58% energy factor for 50-US-gallon gas units. Electric storage tank water heaters with capacities less than 55 US gallons sold in the United States shall have an energy factor of at least 95%, increased from the pre-2015 minimum standard of 90% for 50-US-gallon electric units.
Water heater safety
Explosion hazard
Water heaters potentially can explode and cause significant damage, injury, or death if certain safety devices are not installed. A safety device called a safety valve (T&P or TPR) valve, is normally fitted on the top of the water heater to dump water if the temperature or pressure becomes too high. Most plumbing codes require that a discharge pipe be connected to the valve to direct the flow of discharged hot water to a drain, typically a nearby floor drain, or outside the living space. Some building codes allow the discharge pipe to terminate in the garage. Water Can Be Dynamite 1951 article with illustrations on basics of water heater safety pressure relief valve
Thermal burns (scalding)
Scalding is a serious concern with any water heater. Human skin quickly at high temperature, in less than 5 seconds at , but much slower at — it takes a full minute for a second degree burn. Older people and children often receive serious scalds due to disabilities or slow . Domestic Water Heating Design Manual (2nd Edition), American Society of Plumbing Engineers (ASPE), 2003, pages 13–14 In the United States and elsewhere it is common practice to put a tempering valve or thermostatic mixing valve on the outlet of the water heater. The result of automatically mixing hot and cold water via a tempering valve is referred to as "tempered water".Smith, Timothy A. Tempered Water Systems. Plumbing Systems & Design, May/June 2003. pp. 42–44.
Bacterial contamination
Two conflicting safety issues affect water heater temperature—the risk of scalding from excessively hot water greater than , and the risk of incubating bacteria colonies, particularly Legionella, in water that is not hot enough to kill them. Both risks are potentially life-threatening and are balanced by setting the water heater's thermostat to . The European Guidelines for Control and Prevention of Travel Associated Legionnaires' Disease recommend that hot water should be stored at and distributed so that a temperature of at least and preferably is achieved within one minute at points of use.
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See also
External links
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